Prefabrication
Please click through the tabs below to see our process for each of the following prefabrication services:
Manufactured by Eggrock Modular Solutions, prefabricated bathroom pods are designed and accessorized precisely to your architectural plans and then built under controlled factory conditions as individual modules. Units are complete with all framing, tiles and fixtures. Once the unit is complete and inspected, the door is locked and the bathroom is packaged and delivered directly to the job site. The result is high-quality bathrooms with fewer hassles and no punch list.
The KHS&S prefabricated exterior wall panel system offers a quick, efficient and durable alternative to the traditional enclosure of your project.
The largest Dryvit installer in the United States, KHS&S has installed prefabricated exterior wall panels for more than a decade.
Our project team develops complete shop drawings to ensure your panel system meets your project requirements and fits exactly as intended to eliminate costly delays, job site hassles and structural concerns.
Although most of the panels we install are EIFS, KHS&S can construct prefabricated panels out of a variety of materials, including GFRC and brick veneers.
Using BIM in concert with the MEP contractor and electrician, KHS&S can prefabricate corridor racks, expediting construction of these time-intensive building components. KHS&S develops the framing plan and fabricates the frame off-site. Once MEP contractors complete their work scopes, the wall assembly is attached to the frame and the completed unit is transported to the hospital, where it is installed.
Prefabricated medical headwall units integrate essential services, such as medical gases and communication and electrical devices, into one unit.
KHS&S’ headwall units are delivered pre-piped and pre-wired, reducing the costs of plumbing and electrical installation. KHS&S will work with your project team to develop customized framing plans for headwall units that fit your stringent requirements. KHS&S then oversees the fabrication process in a highly controlled environment and installs the framed openings for the units on-site. Once the headwalls are fabricated, KHS&S can quickly install them, moving the project even closer to completion.
Using lean construction, KHS&S has revolutionized the way large rockwork projects are designed, fabricated and installed with its proprietary Rockwork Panelization System. It’s a high-tech solution to a time-consuming, labor-intensive building process.
KHS&S’ Water Feature and Rockwork Technology Group has spent years perfecting a system that integrates all phases of design, fabrication and installation into a lean process. Using scanning and proprietary software, KHS&S creates digital representations of original rockwork designs. Data is then manipulated and broken down into sections to create individual building panels, which are then fabricated to exact dimensions, labeled and sent to the job site and installed. The result is precise and consistent replication of the original design.
Pre-engineered and prefabricated systems substantially reduce framing time, allowing other trades to get on the job more quickly and faster completion of your project.
KHS&S offers a design-to-installation, engineered wall, floor and truss system produced off site and shipped to the job site. Our system offers quality control benefits, such as improved precision and fabrication in a controlled environment. Plus, our 3D modeling lets us identify design and building issues before your project breaks ground.
Our load-bearing steel framing system helped KHS&S shave six months off the original 20-month schedule at Poly Canyon Village at Cal Poly University, where we installed 11,000 prefabricated load-bearing wall panels.
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